Sustainable Metals Processing

Major in Finnish: Metallien prosessi- ja kierrätystekniikka

Extent: 60 cr + 4-5 cr
Code: CHEM3026
Professor in charge: Michael Gasik

The major Sustainable Metals Processing is a specialist field that deals with the extraction of metals and mineral products from primary and secondary resources through the application of scientific principles. Considered is the bigger cycle of materials linking rigorously to product design, material science, energy recovery and bio-materials.

The (extractive metallurgy) major focuses in a multi-scale approach to the relevant physical and chemical phenomena in the processes. It covers atom-level basics of relevant phenomena, explains how unit process level models and design practices can be derived from them, and considers integrated metals extraction plants and their material flows. An important factor is sustainability of metals extraction and the system approach allowing the availability of metals over their life cycles. The aim is to educate engineers with a deep understanding on how sciences are applied with engineering skills in the metallurgical industries. They will act as metallurgical processing experts in various industries, are capable of evaluating equipment and process designs and designing feasible as well as sustainable metals extraction processes with the help of numeric simulation tools.

Learning outcomes

The core scientific and engineering knowledge to be obtained:

  • Adequate knowledge of transport phenomena in homogeneous, heterogeneous and particulate systems, and a general knowledge of their atom-level origins; knowledge of their mutual interactions in extraction and refining operations and how their equipment and processes are designed.
  • Adequate knowledge of chemical kinetics in various fields related to metallurgical processing industries.
  • Knowledge about chemical thermodynamic, phase equilibrium and property calculations.
  • Understanding on chemical equilibria, process dynamics, system engineering and their connections to process design, the best practices and flow-sheet integration.
  • Understanding on societal, economic and environmental impacts to process designs and responsibilities related to metal making on the basis of system engineering.

Core scientific and engineering skills to be developed:

  • System engineering and its connections to process design, the best practices and flow-sheet integration thus quantified sustainability linking product design and geology to metal production while also considering links to energy recovery as well as water recycling.
  • Study experimentally metals extraction reactors and unit processes at low and high temperatures, gather data and evaluate process performance.
  • Model, develop and optimize production equipment, processes and plants with the help of numerical tools.
  • Act as metallurgical engineering expert in multidisciplinary groups developing feasible metals extraction processes, equipment and plants.

Content and structure

For the major (60 ECTS + 4-5 ECTS credits) the students have to take common and compulsory studies 4-5 cr + 40 cr. Additionally each student needs to select two blocks (10 cr each) of specialisation studies, total 20 cr.

  580px Sustainable Metals Processing 2017

Figure 8. Structure of Sustainable Metals Processing major

Table 20. Common compulsory courses (4-5 cr)

Code Name Credits Period/year
CHEM-E0100 Academic Learning Community 4-5 I-V / 1st

 

Table 21. Compulsory core courses (40 cr)

Code Name Credits Period/year
CHEM-E6100 Fundamentals of Chemical Thermodynamics 5 I / 1st
CHEM-E6120 System Integrated and Sustainable Metals Production 5 II / 1st
CHEM-E6140 Fundamentals of Minerals Engineering and Recycling 5 I / 1st
CHEM-E6160 Fundamentals of Pyrometallurgy 5 II / 1st
CHEM-E6180 Fundamentals of Hydrometallurgy 5 I-II / 1st
CHEM-E7130 Process Modeling 5 II / 1st
CHEM-E6225 Technical Innovation Project 10 I-II / 2nd

 

Table 22. Specialisation courses (choose two 10 cr “blocks”, total 20 cr)

Code Name Credits Period/year
Thermodynamics of Materials:
CHEM-E6105 Thermodynamics of Solutions 5 III-V / 1st or 2nd
CHEM-E6115 Thermodynamics of Modeling and Simulation 5 III-IV / 1st or 2nd
Sustainability of Metals:
CHEM-E6125 Environmental Management in Industry 5 IV-V / 1st or 2nd
CHEM-E6215 Circular Economy Design Forum P 5 IV-V / 1st or 2nd
Ore Dressing and Recycling:
CHEM-E6145 Unit Operations in Mineral Processing and Recycling 5 III-IV / 1st or 2nd
CHEM-E6155 Minerals Engineering Project Work 5 III-V / 1st or 2nd
Pyrometallurgy:
CHEM-E6165 Unit Processes in Pyrometallurgy 5 III-IV / 1st or 2nd
CHEM-E6205 Metallurgical Engineering Project Work 5 IV-V / 1st or 2nd
Hydrometallurgy:
CHEM-E6185 Applied Electrochemistry and Corrosion 5 III-IV / 1st or 2nd
CHEM-E6195 Unit Processes and Systems in Hydrometallurgy 5 IV-V / 1st or 2nd
Chemical Engineering:
CHEM-E7150 Reaction Engineering 5 III / 1st or 2nd
CHEM-E7120 Laboratory Project in Chemical Engineering 5 I-II / 1st or 2nd

 

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